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3-Pin 2.5mm Delphi Series Waterproof Connector 12020403 DJ3031YA-2.5-21 Automotive Wiring Harness
3-Pin 2.5mm Delphi Series Waterproof Connector 12020403 DJ3031YA-2.5-21 Automotive Wiring Harness
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3-Pin 2.5mm Delphi Series Waterproof Connector — 12020403 / DJ3031YA-2.5-21
OEM-compatible Delphi-series 3-pin 2.5mm waterproof connector for GM-platform automotive wiring harnesses. Cross-references Delphi/GM part number 12020403 — used for fuel injector, sensor, and actuator circuits requiring sealed 2.5mm pitch connections. The DJ3031YA-2.5-21 variant features a dual-locking tab (-21) for enhanced retention in high-vibration environments.
Specifications
| Parameter | Value |
|---|---|
| Pin Count | 3 |
| Pitch | 2.5 mm |
| OEM Part Numbers | 12020403 / DJ3031YA-2.5-21 |
| Connector Series | Delphi 2.5mm / Weather Pack compatible |
| Housing Material | PA66 (Nylon 66) |
| Sealing | Rubber wire seal (waterproof) |
| Waterproof Rating | IP67 |
| Locking | Dual-tab (-21) for enhanced retention |
| Operating Temperature | -40°C to +125°C |
| Application | Fuel injector, sensor, actuator |
| Certification | CE |
Compatible Vehicles & Applications
- GM / Chevrolet / GMC — fuel injector and sensor harness connectors
- Buick / Pontiac / Cadillac — engine management sub-harness
- Delphi-supplied OEM harnesses across GM global platforms
- Aftermarket EFI systems (Holley, MegaSquirt, AEM) using Delphi 2.5mm connectors
- Custom engine harness builds requiring sealed 3-pin 2.5mm connections
Why Choose This Connector?
- ✅ Delphi OEM cross-reference 12020403 — confirmed GM platform fitment
- ✅ Dual-tab locking (-21) — superior retention vs single-tab in high-vibration engine environments
- ✅ IP67 rubber wire seal — protects against fuel, oil, and coolant splash
- ✅ PA66 housing — chemical-resistant for continuous fuel and oil exposure
- ✅ CE certified — meets EU automotive electrical standards
Comparison: DJ3031YA-2.5-21 vs DJ3031Y-2.5-21
| Part Number | Locking | Sealing | Best For |
|---|---|---|---|
| DJ3031YA-2.5-21 | Dual-tab | IP67 sealed | High-vibration engine circuits |
| DJ3031Y-2.5-21 | Single-tab | IP67 sealed | Standard engine bay applications |
| 12020827 / DJ3031Y-2.5 | Single-tab | IP67 sealed | GM fuel injector (Weather Pack) |
Application Scenarios
- Fuel injector connector replacement on GM LS-series engines (LS1/LS2/LS3)
- Sensor harness repair on Chevrolet Silverado / GMC Sierra Vortec engines
- Actuator connector restoration on Buick / Cadillac engine management harness
- Custom EFI harness build using Holley HP EFI or MegaSquirt ECU
FAQ
Q: What is the difference between 12020403 and 12020827?
A: Both are Delphi/GM 3-pin 2.5mm waterproof connectors. 12020403 uses the DJ3031YA-2.5-21 dual-tab housing for enhanced retention. 12020827 uses the standard DJ3031Y-2.5 single-tab Weather Pack housing. Both are IP67 sealed and suitable for injector/sensor applications.
Q: What does the "-21" suffix mean?
A: The "-21" suffix indicates a dual locking tab design, providing stronger retention than the single-tab "-11" variant. This is preferred for high-vibration applications such as engine-mounted sensors and injectors.
Q: What terminals are compatible?
A: Delphi Metri-Pack 280 series female terminals for 0.5–1.5mm² (AWG 20–16) wire. Terminals are sold separately.
Package Contents
- 1× 3-Pin 2.5mm Waterproof Connector Housing (12020403 / DJ3031YA-2.5-21)
- Terminals not included
